Heavy duty inline scale control.
Proven for decades.

Powered by physics. Not chemistry.
Built on magnetic field work John Meckling first patented in 1974.

Supplied to Inland Steel, National Steel, General Motors, Ford, NASA and the U.S. Coast Guard. Over 16,000 units installed in Japan and Korea alone.

SavingShare. Zero Upfront Cost. Install. Share the Savings.
In use since 1975 42 Countries No chemicals, no power
MHD inline scale prevention unit, looking into the bore: 304 stainless steel housing with internal venturi tubes and permanent magnet array

Looking into the bore of an ID series unit. High-powered permanent magnets and venturi tubes in a 304 stainless steel body, ASA flanged. The water goes through the unit, not past it.


View Product Specs

Published studies and field records are on the evidence page, with primary sources linked.

Customers have included
Inland Steel, 200+ units National Steel, 100+ units LTV Steel General Motors Ford Chrysler General Electric POSCO Steel NASA U.S. Coast Guard U.S. Air Force U.S. Postal Service U.S. Army Corps of Engineers Korean National Railway
From company records. Over 6,000 units installed in Japan and over 10,000 in Korea.
Sole source
A TEXAS STATE AGENCY Procurement Finding

Before it could keep buying, the Texas Department of Criminal Justice was required by its procurement rules to look for an alternative supplier. That search ran ten months. It recommended sole-source purchase instead.

"There is no equal available at this time to the Magnetohydrodynamics Unit as manufactured by the Hydrodynamics Corporation (former name) ... we are recommending that State Purchasing use this vendor as its sole source."

Jim Buffington, Plant Maintenance Manager II, Design/Engineering, Texas Department of Criminal Justice

Procurement compliance report on file. A state agency with engineers on staff spent ten months on paperwork in order to carry on buying.

The trouble with dosing chemicals

Scale is an insulating layer on heat transfer surfaces. It drives up fuel consumption, shortens equipment life and can eventually close the pipes. The conventional answer is chemical treatment. That approach has three structural weaknesses.

They have to be running

Scale inhibitors only work while they are being dosed at the right concentration. A pump failure, a late delivery, a tank that runs dry over a weekend, and scale deposition starts again.

They can't remove existing scale

Inhibitors are designed to stop scale forming but won't clear existing scale. The standard chemical remedy is a shutdown and an acid wash: lost production, a hazardous waste stream, and acid that attacks the metal along with the scale deposits.

Recurring costs

Chemicals are consumed, so the spend never stops. Blowdown flushes them out of the system, which means buying them again to replace what went down the drain, and paying disposal fees.

An MHD unit is infrastructure

It's plumbed into the line permanently. No power, no dosing. No consumable elements, no moving parts, no scheduled service. It allows a cooling tower to run at much higher cycles of concentration. It replaces scale chemicals only: corrosion inhibitors and biocides are a separate matter, and stay. Lifespan? A unit inspected after 25 years in service had lost only 5% of its field strength.

Fit it and forget it.

The most efficient system is the one that never stops working.

Applications

One technology. Multiple industrial and commercial applications. Sized to your flow rate.

H

Humidifiers & HVAC

Prevent nozzle clogging and reservoir scale in commercial building humidification systems.

Active in Class A Toronto buildings
C

Cooling Towers

Prevent and remove scale buildup without chemicals, increase cycles of concentration and reduce water consumption.

B

Boilers & Heat Exchangers

Cut scale inhibitors, acid washes and softener salt. Reduce fuel costs and extend equipment life.

14-year proven reference available

How SavingShare Works

Zero upfront cost. We install. You measure. We share the verified savings.

1

Install

Our team installs the stainless steel MHD unit on your system at zero cost to you. No power, no chemicals, no bypass needed.

2

Measure

We establish your baseline chemical and fuel costs. After the trial, we verify the results together using your actual invoices.

3

Share Savings

You keep the majority of the savings. We keep a percentage as our compensation. If we don't hit the target, you pay nothing.

14 yrs
Zero acid washes
at Geltman & Co. Properties
$75K
Annual cleaning costs
eliminated at E.B. Eddy
35+
Cycles of concentration
with blowdown shut off
42
Countries with
installations

A published refinery study

Amoco’s Director of Environmental Technology and an Amoco engineer ran a three-phase trial on progressively larger systems, and published the results. They tested MHD units on refinery cooling water from the Brazos River.

Fear of scaling had held cycles of concentration below two, which meant huge blowdown volumes, constant makeup water, and treatment chemicals going down the drain. Under MHD tests the same water ran above 35 cycles with the exchangers opening clean and scale-free.

 

Phase 1: 600 gpm

A maintenance shop cooling tower with a history of serious scaling. pH control stopped, blowdown shut off, salts allowed to concentrate past 35 cycles. The exchanger was opened and inspected: no scaling found. On stream over two years at the time of writing.

Phase 2: 1,150 gpm

A larger system, run essentially unattended at 40 to 50 cycles. Opened after four months in the scaling mode: tubes all clean and bright, no evidence of scaling anywhere. Ten months total with no maintenance and no heat loss.

Phase 3: 25,000 gpm

Two 36-inch units on a large reformer’s cooling circuit from July 1983. The unit normally developed severe heat transfer problems within weeks of startup. After 15 weeks in the scaling mode there was no loss of heat transfer in the exchangers monitored.

What cycling up is worth

The paper’s cost curve puts annual cooling tower water costs (makeup, blowdown, corrosion chemicals, effluent and treatment charges) at roughly $550,000 at 1.75 cycles of concentration, falling to about $50,000 at 15 cycles. Those are 1984 dollars, and the curve is a model of costs against cycles rather than a measured invoice. At CPI the same gap is on the order of $1.5 million a year today.

The design specification

Magnet arrays in a spool piece, opposite poles focused across a venturi slot, about 4 psi pressure drop. The paper concludes that two focused fields of about 1,700 gauss with water passing at 6 m/s or faster gave adequate scale control. When strainer blockage dropped velocity, scaling began, then stopped once flow was restored.

Grutsch & McClintock, Corrosion and Deposit Control in Alkaline Cooling Water Using Magnetic Water Treatment at Amoco’s Largest Refinery, NACE Corrosion/84, paper 330. Corrosion control ran on a separate chromate program throughout; the MHD units controlled scale. The paper does not name the equipment manufacturer. John Meckling’s correspondence of 2001 describes units at Amoco’s largest refinery. We state both records and leave the connection to the reader. See the full evidence page →

For the skeptical reader

Magnetic water treatment has a mixed reputation. We keep a separate page setting out how the units work, what the published record says, and what the studies that found nothing actually tested. The primary sources are linked, including the ones that went against the technology.

Read the evidence

What customers say

Selected references from industrial, commercial, institutional, and utility installations.


"Identical tests using treated and non-treated water clearly show that the Hydrodynamics [former company name] "MHD" Water Scale Control System can control and inhibit scale from forming in a Geothermal environment. The equipment used in this application will operate longer and more efficiently by using a Hydrodynamics System for treating the water".

Report on tests at the US DOE Geothermal Test Facility East Mesa, California


"Almost 14 years and we have not had to acid wash our boilers in all that time as well as eliminating the use of all chemicals. We specify the installation of your water treatment equipment in all of our new buildings."

Robert Geltman Geltman & Co. Properties, New York City


"The entire domestic hot water system of the hospital is as clean as this tube bundle (photo attached) eliminating entirely the usual problems of restricting flow and loose particles of calcium buildup in the piping."

Lynn J. Cucullu Administrative Director, East Jefferson General Hospital


"After four weeks the scale became soft and porous. After five weeks the scale no longer adhered to the heat exchanger plates. The transfer lines to the mud mix box and the bleach plant were cleaning up."

Hong Kong & China Gas Heat exchanger installation


"We installed an MHD unit on our boiler, which is fuelled by rice husk, and started feeding raw water. We also stopped feeding chemicals. We observed during [the] trial period that the scale was removing rapidly in the form of heavy precipitates... When we opened the boiler we saw that the boiler was very much cleaned and there was a very thin layer of soft powdery scale which was easily washed through pressure of water. From above experience we concluded that this device is very useful for removal of scale as well as prevention of new scale forming".

Madni Dyeing and Printing Mills Gujranwala, Pakistan

Our History

Fifty years of industrial water treatment systems in 42 countries.

1974. Focusing the field

John Meckling files the application that becomes US patent 4,023,057: laminated compound magnets using metal spacers to collapse the fields of the layers, raise flux density at the poles and establish focused field paths. He had come to magnet design from magnetohydrodynamic propulsion work at Brunswick and Martin Marietta, and held further magnet patents in 1975 and 1976.

1975. First commercial use

The inline MHD scale control unit reaches market under the Hydrodynamics Corporation name, from Bogalusa, Louisiana. The Louisiana trademark record dates first commercial use to 15 September 1975.

1979. Global export

Meckling begins exporting. Eventually the technology reaches 42 countries, with a Japanese Diet member actively promoting the product. Sales later peak at $12 million with 300 representatives worldwide.

1991. Federal procurement

Awarded GSA Contract #GS-07F-3786A by the U.S. General Services Administration, making MHD a pre-approved federal vendor.

1992. Ontario pulp mill

E.B. Eddy Forest Products in Espanola, Ontario installs MHD on lime kiln slurry lines, eliminating $75,000 a year in cleaning costs.

1998. The name changes

Hydrodynamics Corporation becomes Meckling MHD Systems, which is why earlier test reports carry the Hydrodynamics name.

2004. Oil industry repeat business

Roundtree & Associates, a top-10 Mississippi oil producer, becomes a repeat customer and later attempts to partner with Meckling to expand manufacturing.

2005. Property management standard

Geltman & Co. Properties in New York City reports 14 years of zero acid washes and zero chemicals. They specify MHD in every new building.

2009. New ownership

Following John Meckling's passing, the business is acquired and moves to Toronto. It has been Canadian-owned since.

Product Line

Heavy industrial inline MHD units. 304 stainless steel. NPT or flanged connections.
Sized by flow rate, not pipe diameter.

For heavy industrial applications: refineries, power plants, sugar mills, mining, marine, and municipal water systems. Standard 150 lb. ASA flanges. Optional 300 lb. and 600 lb. flanges available.

Model Pipe Size Flow Rate (GPM) Best For
ID-151.5"25Small industrial boilers, process lines
ID-202"50Mid-size boilers, chemical processing
ID-252.5"75Industrial heat exchangers
ID-303"100Process water, food & beverage
ID-404"200Large boilers, condensers
ID-505"300Refineries, pulp & paper
ID-606"450Evaporators, large cooling systems
ID-808"800Power plants, sugar mills
ID-10010"1,200Heavy industrial cooling loops
ID-12012"1,700Mining, desalination
ID-14014"2,350Large-scale municipal water
ID-16016"3,000Major refineries, petrochemical
ID-18018"3,800District cooling, utility-scale
ID-20020"4,800Large municipal, power generation
ID-24024"6,900Major industrial infrastructure
ID-30030"10,800Utility-scale water systems
ID-36036"15,500Large-scale power, desalination
ID-42042"21,100Major pipeline infrastructure
ID-48048"27,600Heavy utility, marine
ID-54054"34,900Large marine, industrial plants
ID-60060"43,200Maximum capacity installations

For commercial HVAC, small boilers, humidifiers, irrigation, and laundry systems.

Model Pipe Size Flow Rate (GPM) Best For
LC-33/4"3Small humidifiers, light commercial
LC-61"6Humidifiers, residential commercial
LC-121.5"12Small boilers, commercial HVAC
LC-182"18Mid-size boilers, irrigation pump stations
LC-272"27Boilers, golf irrigation, commercial laundry
LC-503"50Large boilers, cooling towers
LC-754"75Industrial cooling, district heating
LC-1004"100Power generation, heavy industry
LC-1506"150Refineries, large-scale irrigation
LC-2006"200Municipal, sugar mills, major utilities

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We install an MHD unit on your boiler, humidifier or cooling tower at zero upfront cost. You measure chemical usage and energy consumption before and after. If verified savings do not meet projections, we remove the unit and you pay nothing.

✓ No Upfront Cost  |  ✓ No Scale Chemicals  |  ✓ No Maintenance
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